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  • 250 N Congress Ave, Delray Beach, FL 33445
  • AS9100 | ISO 13485 | ISO 9001 | ITAR Registered

AEROSPACE · DELRAY BEACH, FL

Aerospace Injection Molding

Precision aerospace injection molding plus 5-axis and mill/turn CNC for in-flight metal parts, including Inconel and other aero alloys.

Certified Quality Systems

AS9100 · ISO 9001:2015 · ISO 13485:2016 · ITAR · CMMC Level 2 Compliant · USA
AS9100 registered company badgeITAR registered company badgeCMMC Level 2 compliant company badge

Aerospace Injection Molding for Commercial and Military Programs

Aerospace plastic injection molding for commercial and military-adjacent programs needs repeatable geometry, controlled documentation, and a clear path from print to production. Plastimold supports OEM and tier suppliers who need molded aerospace components produced in the USA with engineer-led DFM, tooling, and validation.

We collaborate on draft, shutoffs, wall sections, and inspection callouts before steel is cut so fit, finish, and assembly interfaces stay aligned with the design intent. When your program also needs metal machining, our CNC capability sits alongside molding under the same Delray Beach operation. Explore custom plastic injection molding and our industry overview.

Aerospace Molded Components We Support

Housings & Enclosures

Engineered housings and enclosures for aerospace assemblies, with fit, finish, dimensional stability, and documentation aligned to your print.

Connectors & Interfaces

Connector and interface components for reliable aerospace signal, power, and fluid integration with controlled tolerances.

Brackets & Mounts

Mounting brackets and structural supports for aerospace assemblies, with controlled interfaces and repeatable fit across production programs.

Covers & Bezels

Aerospace covers and bezels for protected interfaces, clean edge conditions, and consistent cosmetic finish across assemblies.

Low-Volume Aerospace Programs

Low-volume runs, with prototype runs when needed, for aerospace programs moving from validated design into production.

Need Machined Metal Parts too?

When an aerospace program needs metal parts as well as molded ones, our CNC team machines them in the same Delray Beach building, including 5-axis and mill/turn work in Inconel and other aerospace alloys. One engineering team reviews your molded and machined parts together, so interfaces and tolerances line up. For part families, materials, and quality details, see aerospace CNC machining.

Materials for Aerospace Polymers

For molded aerospace plastics, processing discussions often include engineering polymers such as PPO and PTFE when the print calls for them, plus other program-specified resins selected for thermal, chemical, and dimensional needs. Material choice depends on loads, temperature, contact surfaces, cosmetics, and assembly method—we review fill, cooling, shrinkage, and inspection points with your engineering team before release.

Alloy selection for machined metal parts is covered on our CNC page.

PPO · PTFE · Engineering Resins

White plastic resin pellets next to brass threaded inserts and calipers

Thermal · Chemical · Dimensional

Precision-machined metal medical screws and implant components with an inspection probe

Fill · Cooling · Shrinkage Review

Mold flow simulation of a plastic part on a computer monitor

Quality and Compliance for Aerospace Sourcing

Aerospace buyers need clear requirements, controlled revisions, and inspection plans matched to the part. Plastimold’s quality systems include AS9100, ISO 9001:2015, and ISO 13485, with CMMC Level 2 Compliant status as a supporting trust signal. Certificate details, ITAR context, and deeper compliance documentation can be viewed on our Quality page.

When your sourcing plan also includes defense work, see Defense Injection Molding for ITAR and CAGE context alongside our aerospace page.

DFM, Tooling, Molding, and Fulfillment

Design Review & DFM

Review draft, interfaces, wall sections, shutoffs, and inspection callouts before tooling.

Tooling & Mold Design

Gate strategy, runner balance, cooling, venting, ejection, and texture are evaluated against the resin and production requirements.

T1 / FAI review

After mold prove-out, molding parameters and inspection points are documented around the critical dimensions and interfaces.

Production Readiness

Production support continues through first articles, process refinement, repeatability, and fulfillment for the released aerospace program.
Plastimold Products building at 250 N Congress Ave, Delray Beach, Florida

USA Production - Delray Beach, FL

USA production keeps aerospace programs close to the engineering and manufacturing team. Plastimold is at 250 N Congress Ave, Delray Beach, FL 33445, phone (561) 869-0183. Made in USA production supports launch planning, technical questions, mold trials, CNC prove-out, production scheduling, and fulfillment coordination against your forecast.

Request an Aerospace Quote

Request an aerospace quote with part files, expected volumes, material direction, critical interfaces, finish requirements, and timing. The more complete the starting information, the more useful the first conversation. Plastimold can help outline engineering, tooling, molding, metal CNC, inspection, and fulfillment steps without inventing requirements that belong in your program documentation.

Do You Have A Question?

Phone

(561) 869-0183

Email

hello@plastimoldproducts.com